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Logistics Automation

Logistics Automation System Maximizing Space Efficiency

Logistics Automation

HBL Inc., Smart Factory is a logistics automation system that maximizes space efficiency by applying a manufacturing line integrated with logistics automation solutions throughout the entire production process, including design, development, manufacturing, and distribution. Furthermore, it automates inbound and outbound operations, enhances productivity and quality, and ultimately maximizes customer satisfaction.
Through our logistics automation business, we are developing fully unmanned factories by incorporating WMS (Warehouse Management System), robotics, and AGVs (Automated Guided Vehicles) into a comprehensive logistics management system.

Automated Supply with Over Head Trolley System (OHT)

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Automated Supply with Over Head Trolley System (OHT)

◎ Automated Supply with Over Head Trolley System (OHT)
OHT, implemented for logistics transportation on the ceiling, minimizes interference between operations and logistics while optimizing workspace and pathways, ensuring a fast and efficient logistics flow.

 


 

Packaging Line Automation

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Packaging Line Automation

◎ Packaging Line Automation

By integrating various robots and automation systems into the packaging line, including multi-layer stackers, automatic label separators and applicators, automated sorting (SORT) systems, diverters, and conveyor systems, we enhance productivity. Additionally, real-time automated monitoring is implemented to ultimately achieve a fully unmanned automation factory.

 

Automated Simulation

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Automated Simulation

◎ Automated Simulation

By conducting of Automated simulation prior actual installation and investment of automated production lines is possible to minimize opportunity losses and achieve the optimal factory setup.

 

 


 

Box Conveyors & Vertical Transfer Systems

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Box Conveyors & Vertical Transfer Systems

◎ Box Conveyors & Vertical Transfer Systems

- Box Conveyors & Vertical Transfer Systems is efficient systems for the direction changes, inter-floor transportation, inter-building transfer, stacking, carrying, sorting, and storage of heavy carton boxes, minimizing the expansion of factory buildings and optimizing the flow of logistics.

- Optimizes logistics flow while minimizing building expansion costs.

 

Automated Vertical Lifts

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Automated Vertical Lifts

◎ Automated Vertical Lifts

- Reduces bottlenecks in inter-floor logistics by swiftly transporting items (up to 60 kg) in box form.

 

 


 

Automated Picking

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Automated Picking

◎ Automated Picking

- Ensures high-speed, high-accuracy picking for maximum productivity and optimal logistics flow.

- Maintains exceptional efficiency, even during peak hours.

- Achieves maximum throughput, outstanding quality, and operational efficiency.

 


 

Manufacturing line

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Production Line Setup

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Cell line construction

◎ Production Line Setup

- The production line system breaks down manufacturing into simplified tasks, assigning each worker a specific function along the conveyor system.

- Suitable for low-cost, high-volume production of standardized goods by low mancost. Optimized process design ensures consistent task distribution among workers for continuous mass production.

 

◎ Cell line construction

- Assigning one or more skilled workers to a workstation, such as a shelf-style booth, to perform the entire manufacturing process on-site.

- Each product's unique components are managed using a manufacturing number system, while common components can be purchased in bulk, offering significant advantages for small-quantity, high-variety production.

- In the automotive industry, commercially available mass-produced vehicles with limited variety are manufactured using line production methods.

 

  

Automated Storage and Retrieval System

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Automated Storage and Retrieval System (SLIDING RACK TYPE)

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Automated Storage and Retrieval System (RACK BUILDNG TYPE)

◎ Automated Storage and Retrieval System

- A high-efficiency automated warehouse management system featuring high-rise structures, designed to maximize logistics efficiency through swift, precise operations.

- Space Efficiency: Maximizing spatial utilization through high-rise structures.

- Logistics Management: Automated calculations of inventory status and available space enable precise real-time monitoring and inventory management (including live updates on stock levels, delivery status, and inbound and outbound processes)

- First-In, First-Out (FIFO): Enables tracking of inventory based on entry time, with automated FIFO operations managed by the controller.

- Cost Reduction: Automation eliminates the need for excessive personnel and unnecessary machinery downtime, resulting in exceptional economic efficiency.

- Clean Space: The automated system enhances the environment by ensuring the space remains well-maintained, pleasant, and tidy at all times."

- Maintenance: Modular design enables simple and swift servicing, ensuring efficient upkeep.

 

◎ Types of Automated Warehousing Systems

1. RACK BUILDNG TYPE

- Transforming structures into buildings by integrating racks into the architectural framework during construction.

- By eliminating the need for separate structures, construction costs are reduced, project timelines are shortened, and extensions can be added as needed.

- Priority Consideration for New Construction of Delivery Centers and Warehouses

2. UNIT RACK TYPE

- Installation in existing buildings or warehouses

- Installation based on structural calculations and efficiency reviews of the existing buildings

- Suitable for storing small quantities of a wide variety of items or single-unit items

3. SLIDING RACK TYPE

- Combination of rack, roller, and conveyor-type dynamic racks

- Design to maximize warehouse floor area by installing aisles only on the entry and exit sides, using a first-in, first-out (FIFO) method

 

◎ Main Equipment

Rack: Storage steel structure

Slacker Crane: Cargo loading and unloading equipment

AGV (Automated Guided Vehicle): Trackless, unmanned transportation equipment

RGV (Rail Guided Vehicle): Automatically travels along installed rails to a designated location

Unmanned Transport System (AGV)

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LMR (Latent Mobile Robot)

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LMR (Latent Mobile Robot)

◎ Unmanned Transport System (AGV)

- A moving robot that autonomously transports goods based on sensor readings, without direct human control

 


 

Three-Directional Forklift (Jungheinrich)

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◎ Three-Directional Forklift (Jungheinrich)

- A German-made Jungheinrich three-directional forklift that enhances functions for loading, unloading, storage, and stacking to improve warehouse inventory management and stacking efficiency

- The three-directional forklift is a specialized device for economic stacking and retrieval of entire pallets or picking individual items in high-rack warehouses

- Using the EKX model, you can elevate warehouse logistics to a new level with a lifting height of up to 18 meters

- The intelligent lightweight structure and maintenance-free synchronous reluctance motor ensure top-level performance and outstanding efficiency

- Patented vibration damping, RFID ground control, and smart support systems guarantee optimal handling and maximum safety

- Seated or Standing Operation: Adjustable control panel, spacious storage area, and a generously sized driver’s seat with various equipment options

- Man-Up Operation: Operates according to the man-up method, where the driver's platform and the forks are always at the same height

- Country of Manufacture: Germany

- Type: Man-up Three-Directional Forklift

- Load Capacity: 1.0 ~ 1.6 tons

- Lift: 4.7 ~ 18 meters

- Authorized Distributor: TLSKOREA Official Distributor

- Sold and installed by HBL Inc Co., Ltd., the official TLS Korea distributor in South Korea

 

Plastic Pallets

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Plastic Pallets

◎ Plastic Pallets

- Standard-dried plastic pallets for automatic warehouse loading, capable of holding up to 3 tons and offering excellent bending strength

- Specifications: 1100(W) X 1100(D) X 150(H)

- Color: Black

- Weight: Approx 18.7 kg

- Type: Handcart compatible / Integral / 4-way entry

- Material: PP

- Load: 3 tons

- Notes: Handcart compatible / Single-sided pallet / 4-way entry / Integral / No delivery by courier (only bulk delivery available)

 

 

Plastic Folding Boxes

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Plastic Folding Boxes

◎ Plastic Folding Boxes

- Convenient for storage and highly space-efficient folding storage boxes

- Dimensions: 550(W) x 366(D) x 180(H)

- Color: Green/Blue/Yellow

- Weight: Approx 1.9 kg

- Type: Folding

- Material: PP

- Load: 6 kg

- Notes: Development, manufacture, and sale of folding boxes customized for various plastic pallets and specific business needs